Your One-Stop Wire Mesh Fence Supplier | POLYMETAL
POLYMETAL ornamental steel fence panels are built for projects that demand a clean architectural look without sacrificing strength. They are commonly used where first impressions matter—commercial frontage, schools, villas, parks, industrial estates, and public boundaries—because the fence line stays straight, looks uniform, and delivers visible deterrence through structured square-tube geometry.
In ornamental fencing, appearance is never “just appearance.” Straightness, spacing rhythm, and clean spear-top or flat-top profiles also influence security perception, tamper risk, and long-term maintenance. A beautiful fence that starts rattling, leaning, or corroding becomes a visible liability.
Product Description
The base material is hot dipped galvanized steel sheet, which is cut into narrow strips and then roll-formed into square tubes. This forming method improves dimensional consistency, keeps tube corners crisp, and supports uniform strength across production runs. After forming, the material is treated with zinc phosphate to strengthen coating adhesion and improve corrosion protection at the surface.
It is then rich zinc epoxy coated to build a robust anti-corrosion barrier layer, and finally polyester powder coated to deliver a durable, color-stable finish with strong UV resistance and long-term appearance.
POLYMETAL ornamental steel fence panels are engineered as modular sections: rails are commonly 40mm × 40mm square tubes (with 45×45mm and 50×50mm options), while uprights are typically 25×25mm, 30×30mm, or 16×16mm depending on spacing and the visual weight you want on the boundary.
Punch-through assembly and controlled welding keep uprights aligned so the finished line looks “architectural,” not wavy. When the panel geometry is correctly matched to post size and wall thickness, the fence holds its straight profile over time even in wind corridors and high-traffic sites—especially when installation and safety requirements follow standards such as AS 1926.1-2012.
Structure and System Logic Ornamental steel fence panels
The performance of ornamental steel fence panels are created by the system, not a single part. Rail stiffness controls panel “span” behavior. Upright count and spacing control visual rhythm and anti-climb behavior. Post selection controls the entire fence line. Connection discipline prevents progressive loosening. The coating system protects the exact locations where fences fail in real life—edges, weld zones, and handling marks.
If one piece is downgraded, the fence usually doesn’t fail immediately. It starts moving. Then movement becomes leverage. Then leverage becomes gaps and rework. That is why ornamental fencing must be specified like security fencing: consistent, measurable, and repeatable.
Top 8 Traps You Don’t Know About Ornamental Steel Fence Panels (Especially #4)
Trap #1: Buying “ornamental” by looks, not by wall thickness. Thin tubes dent and flex, and the line never returns to straight.
Trap #2: Using the wrong upright size for the visual load. Too light looks cheap; too heavy looks bulky and increases cost without need.
Trap #3: Ignoring upright spacing discipline. Inconsistent spacing creates weak bays and destroys the premium look.
Trap #4: Cutting post height and wall thickness. If post height is not at least 600mm above the panel height, wind cycles create micro-movement that becomes leverage, then gaps, then repeat tightening and repairs.
Trap #5: Under-building corners and ends. Corners multiply force and become the first place the fence drifts.
Trap #6: Treating coating like “paint.” Without proper pretreatment and zinc-rich layers, powder can peel and rust starts at welds.
Trap #7: Mixing specifications across one perimeter. The weakest bay becomes the test point and the whole fence loses credibility.
Trap #8: Skipping packing protection. Transit rubbing removes protection and corrosion starts before installation is even finished.
Specifications
Table 1. Standard Ornamental Panel Schedule Ornamental steel fence panels
| Spec | Fence Height (mm) | Fence Width (mm) | Rail Frame | Rail Thickness (mm) | Upright | Upright Thickness (mm) | Upright No. (pcs) | Upright Spacing (mm) | Fence Post Option | Post Wall (mm) | Fence Post Height (mm) |
|---|---|---|---|---|---|---|---|---|---|---|---|
| ORN-01 | 1200 | 2400 | 40×40 | 1.60 | 16×16 | 0.80 | 17 | 108 | 60×60 | 1.60 | 1800 |
| ORN-02 | 1200 | 2450 | 45×45 | 2.00 | 25×25 | 1.00 | 18 | 100 | 65×65 | 2.00 | 1800 |
| ORN-03 | 1500 | 2400 | 40×40 | 2.00 | 25×25 | 1.20 | 17 | 108 | 65×65 | 2.00 | 2100 |
| ORN-04 | 1500 | 2450 | 45×45 | 2.50 | 30×30 | 2.00 | 18 | 100 | 75×75 | 2.50 | 2100 |
| ORN-05 | 1800 | 2400 | 45×45 | 2.00 | 25×25 | 1.20 | 18 | 100 | 75×75 | 2.00 | 2400 |
| ORN-06 | 1800 | 2450 | 50×50 | 2.50 | 30×30 | 2.00 | 17 | 108 | 80×80 | 2.50 | 2400 |
| ORN-07 | 2100 | 2400 | 50×50 | 3.00 | 30×30 | 2.00 | 17 | 108 | 80×80 | 2.50 | 2700 |
| ORN-08 | 2100 | 2450 | 45×45 | 2.50 | 25×25 | 1.20 | 18 | 100 | 100×100 | 2.50 | 2700 |
| ORN-09 | 2400 | 2400 | 50×50 | 3.00 | 30×30 | 2.00 | 16 | 115 | 100×100 | 2.50 | 3000 |
| ORN-10 | 2400 | 2450 | 45×45 | 2.50 | 16×16 | 1.00 | 16 | 115 | 80×80 | 2.50 | 3000 |
Table 2. Tight Spacing (100mm) “Premium Look” Builds Ornamental steel fence panels
| Spec | Fence Height (mm) | Fence Width (mm) | Rail Frame | Rail Thickness (mm) | Upright | Upright Thickness (mm) | Upright No. (pcs) | Upright Spacing (mm) | Fence Post Option | Post Wall (mm) | Fence Post Height (mm) |
|---|---|---|---|---|---|---|---|---|---|---|---|
| PRM-01 | 1200 | 2400 | 40×40 | 2.00 | 25×25 | 1.20 | 18 | 100 | 65×65 | 2.00 | 1800 |
| PRM-02 | 1200 | 2450 | 45×45 | 2.50 | 30×30 | 2.00 | 18 | 100 | 75×75 | 2.50 | 1800 |
| PRM-03 | 1500 | 2400 | 45×45 | 2.00 | 25×25 | 1.20 | 18 | 100 | 75×75 | 2.00 | 2100 |
| PRM-04 | 1500 | 2450 | 50×50 | 2.50 | 30×30 | 2.00 | 18 | 100 | 80×80 | 2.50 | 2100 |
| PRM-05 | 1800 | 2400 | 50×50 | 2.50 | 30×30 | 2.00 | 18 | 100 | 80×80 | 2.50 | 2400 |
| PRM-06 | 1800 | 2450 | 45×45 | 2.50 | 25×25 | 1.20 | 18 | 100 | 100×100 | 2.50 | 2400 |
| PRM-07 | 2100 | 2400 | 50×50 | 3.00 | 30×30 | 2.00 | 18 | 100 | 100×100 | 2.50 | 2700 |
| PRM-08 | 2100 | 2450 | 50×50 | 3.00 | 25×25 | 1.20 | 18 | 100 | 100×100 | 2.50 | 2700 |
| PRM-09 | 2400 | 2400 | 50×50 | 3.00 | 30×30 | 2.00 | 18 | 100 | 100×100 | 2.50 | 3000 |
| PRM-10 | 2400 | 2450 | 50×50 | 3.00 | 25×25 | 1.20 | 18 | 100 | 100×100 | 2.50 | 3000 |
Table 3. Balanced Spacing (108mm) Commercial Standard Ornamental steel fence panels
| Spec | Fence Height (mm) | Fence Width (mm) | Rail Frame | Rail Thickness (mm) | Upright | Upright Thickness (mm) | Upright No. (pcs) | Upright Spacing (mm) | Fence Post Option | Post Wall (mm) | Fence Post Height (mm) |
|---|---|---|---|---|---|---|---|---|---|---|---|
| COM-01 | 1200 | 2400 | 40×40 | 1.60 | 16×16 | 0.80 | 17 | 108 | 60×60 | 1.60 | 1800 |
| COM-02 | 1200 | 2450 | 45×45 | 2.00 | 25×25 | 1.00 | 17 | 108 | 65×65 | 2.00 | 1800 |
| COM-03 | 1500 | 2400 | 40×40 | 2.00 | 25×25 | 1.20 | 17 | 108 | 65×65 | 2.00 | 2100 |
| COM-04 | 1500 | 2450 | 45×45 | 2.50 | 16×16 | 1.00 | 17 | 108 | 75×75 | 2.00 | 2100 |
| COM-05 | 1800 | 2400 | 45×45 | 2.00 | 25×25 | 1.20 | 17 | 108 | 75×75 | 2.50 | 2400 |
| COM-06 | 1800 | 2450 | 50×50 | 2.50 | 30×30 | 2.00 | 17 | 108 | 80×80 | 2.50 | 2400 |
| COM-07 | 2100 | 2400 | 50×50 | 3.00 | 30×30 | 2.00 | 17 | 108 | 80×80 | 2.50 | 2700 |
| COM-08 | 2100 | 2450 | 45×45 | 2.50 | 25×25 | 1.20 | 17 | 108 | 100×100 | 2.50 | 2700 |
| COM-09 | 2400 | 2400 | 50×50 | 3.00 | 30×30 | 2.00 | 17 | 108 | 100×100 | 2.50 | 3000 |
| COM-10 | 2400 | 2450 | 45×45 | 2.50 | 16×16 | 1.00 | 17 | 108 | 80×80 | 2.50 | 3000 |
Table 4. Wide Spacing (115mm) “Open View” Builds Ornamental steel fence panels
| Spec | Fence Height (mm) | Fence Width (mm) | Rail Frame | Rail Thickness (mm) | Upright | Upright Thickness (mm) | Upright No. (pcs) | Upright Spacing (mm) | Fence Post Option | Post Wall (mm) | Fence Post Height (mm) |
|---|---|---|---|---|---|---|---|---|---|---|---|
| OPN-01 | 1200 | 2400 | 40×40 | 1.60 | 16×16 | 0.80 | 16 | 115 | 60×60 | 1.60 | 1800 |
| OPN-02 | 1200 | 2450 | 45×45 | 2.00 | 16×16 | 1.00 | 16 | 115 | 65×65 | 2.00 | 1800 |
| OPN-03 | 1500 | 2400 | 40×40 | 2.00 | 25×25 | 1.00 | 16 | 115 | 65×65 | 2.00 | 2100 |
| OPN-04 | 1500 | 2450 | 45×45 | 2.00 | 16×16 | 1.00 | 16 | 115 | 75×75 | 2.00 | 2100 |
| OPN-05 | 1800 | 2400 | 45×45 | 2.00 | 25×25 | 1.20 | 16 | 115 | 75×75 | 2.00 | 2400 |
| OPN-06 | 1800 | 2450 | 45×45 | 2.50 | 25×25 | 1.20 | 16 | 115 | 80×80 | 2.50 | 2400 |
| OPN-07 | 2100 | 2400 | 50×50 | 2.50 | 30×30 | 2.00 | 16 | 115 | 80×80 | 2.50 | 2700 |
| OPN-08 | 2100 | 2450 | 45×45 | 2.50 | 25×25 | 1.20 | 16 | 115 | 100×100 | 2.50 | 2700 |
| OPN-09 | 2400 | 2400 | 50×50 | 3.00 | 30×30 | 2.00 | 16 | 115 | 100×100 | 2.50 | 3000 |
| OPN-10 | 2400 | 2450 | 50×50 | 3.00 | 25×25 | 1.20 | 16 | 115 | 100×100 | 2.50 | 3000 |
Table 5. Heavy-Duty Post Emphasis (Wind/Traffic Zones) Ornamental steel fence panels
| Spec | Fence Height (mm) | Fence Width (mm) | Rail Frame | Rail Thickness (mm) | Upright | Upright Thickness (mm) | Upright No. (pcs) | Upright Spacing (mm) | Fence Post Option | Post Wall (mm) | Fence Post Height (mm) |
|---|---|---|---|---|---|---|---|---|---|---|---|
| HD-01 | 1200 | 2400 | 45×45 | 2.50 | 25×25 | 1.20 | 18 | 100 | 75×75 | 2.50 | 1800 |
| HD-02 | 1200 | 2450 | 50×50 | 3.00 | 30×30 | 2.00 | 17 | 108 | 80×80 | 2.50 | 1800 |
| HD-03 | 1500 | 2400 | 50×50 | 3.00 | 30×30 | 2.00 | 18 | 100 | 80×80 | 2.50 | 2100 |
| HD-04 | 1500 | 2450 | 45×45 | 2.50 | 25×25 | 1.20 | 17 | 108 | 100×100 | 2.50 | 2100 |
| HD-05 | 1800 | 2400 | 50×50 | 3.00 | 30×30 | 2.00 | 18 | 100 | 100×100 | 2.50 | 2400 |
| HD-06 | 1800 | 2450 | 50×50 | 3.00 | 25×25 | 1.20 | 17 | 108 | 100×100 | 2.50 | 2400 |
| HD-07 | 2100 | 2400 | 50×50 | 3.00 | 30×30 | 2.00 | 18 | 100 | 100×100 | 2.50 | 2700 |
| HD-08 | 2100 | 2450 | 50×50 | 3.00 | 30×30 | 2.00 | 16 | 115 | 100×100 | 2.50 | 2700 |
| HD-09 | 2400 | 2400 | 50×50 | 3.00 | 30×30 | 2.00 | 18 | 100 | 100×100 | 2.50 | 3000 |
| HD-10 | 2400 | 2450 | 50×50 | 3.00 | 30×30 | 2.00 | 17 | 108 | 100×100 | 2.50 | 3000 |
Applications Ornamental steel fence panels
POLYMETAL ornamental steel fence panels are widely used for villas, residential estates, gardens, schools, factories, industrial parks, commercial frontage boundaries, municipal fencing, sports facilities, public spaces, walkways, and facility separation zones where appearance must stay premium while the boundary remains reliable—especially when matched with steel tubular fencing Adelaide solutions for consistent site-wide styling.
Benefits
POLYMETAL ornamental steel fence panels deliver a premium visual rhythm with strong square-tube geometry, high visibility for CCTV and patrols, and long service life from a corrosion-focused coating stack. The open design reduces wind resistance compared to solid walls, while controlled spacing and post discipline help the fence line stay straight and quiet with less rattling, less loosening, and fewer maintenance call-backs.
Packing
Panels are packed with separation layers to protect coating, strapped in stable bundles, and palletized for forklift handling. Posts are bundled and wrapped to prevent scratching. Brackets and fasteners are bagged and boxed for fast counting and to prevent missing items that delay installation and cause weak bays.
Standards and Quality Control
Production control focuses on tube wall thickness consistency, punch-through alignment accuracy, weld stability, panel straightness, coating adhesion, and final color uniformity. Coating is controlled by pretreatment discipline and thickness control to reduce early edge corrosion. Final inspection includes dimensional checks, weld visual review, finish checks, packing verification, and accessory counting to keep site installation consistent.
FAQs Ornamental steel fence panels
What makes ornamental steel fence panels “ornamental”?
They are designed to look architectural and consistent while still providing a real boundary. The clean rhythm of uprights, straight rails, and uniform tops creates a premium appearance.
Do ornamental panels provide security?
Yes—especially when specified with tighter spacing, stronger posts, anti-tamper fixings, and correct wall thickness. Poor specs, however, trigger the traps that lead to movement and gaps.
What sizes are most common?
Many projects use 2400mm or 2450mm panel widths and heights from 1200mm to 2400mm, selecting rail and upright size based on exposure and required visual weight.
What causes early failure most often?
Movement at the post line caused by under-sized posts, weak connections, poor line control, and Trap #4—not maintaining post height at least 600mm above the panel—turning wind cycles into progressive loosening and visible gaps.
